Fiber-To-The-Home Wire Production Line – Advanced Manufacturing System
Were you aware that modern glass-fiber wire networks can operate at rates of up to 190 meters per minute? This incredible efficiency stems from innovative production methods tailored to high-speed manufacturing.
Such setups are built to handle multiple wire variants, including connection cables and tight buffered cables. Their compact design, commonly less than twenty-six meters, makes them ideal for contemporary plants.
Seamless coupling with automated manufacturing systems guarantees seamless operations. Through MES/ERP connectivity, these fiber ribbone line assembly lines offer unmatched accuracy and productivity. This renders them the leading option for enterprises seeking to lead in the fiber network field.
Introduction to FTTH Cable Production Line
Productive production systems are key to addressing the increasing requirement for dependable links. Such mechanisms are designed to create premium light-transmitting wires that energize modern networks. Utilizing sophisticated techniques, they provide for accuracy and speed in all phases of the production.
Defining the FTTH Production Line
An FTTH production line comprises a unified setup to produce FTTH drop cables. They include naked fibers reinforced with steel or FRP, encased in shielding casings. This produces a robust and effective system for fast digital connectivity.
It works with multiple materials, such as PVC, LSZH, and PE polymers. This versatility confirms it can meet diverse industry needs. Moreover, the four-head fiber discharge system delivers exact tension management, ensuring precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our high-tech system integrates exactness, performance, and modern advancements to produce top-quality results. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees steady standards throughout each cable produced. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Modern innovations are revolutionizing the production of fiber optic cables. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
International Industrial Computer Control System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Attribute | Upside |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| Low Energy Consumption of 35KW/h | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Negligible Attenuation | Enhanced signal quality |
| Optimal Operator Work Level | Ergonomic design |
Conclusion
State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.